How Much Does a 500bhp Supra Build Really Cost?

Real-world costs for a 500bhp Toyota Supra build. Parts list, labour, tuning, and total investment for a reliable 2JZ setup.

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How Much Does a 500bhp Supra Build Really Cost?
How Much Does a 500bhp Supra Build Really Cost?

The Question Every Supra Owner Eventually Asks

So you want to build a 500bhp Supra. Smart choice. The legendary 2JZ-GTE can handle this power level on stock internals with the right supporting modifications — it's one of the few engines in the world where 500bhp is genuinely considered a mild tune. But here's the question every potential builder asks before they start: how much will it actually cost?

The honest answer is: it depends. Build costs vary wildly based on your starting point, whether you DIY or pay labor, parts quality, and how deep down the modification rabbit hole you go. We've seen 500bhp builds range from £6,000 to over £15,000 for the same power target. The difference comes down to choices — and knowing which choices matter.

In this complete cost breakdown, we're walking through three realistic build scenarios: Budget, Mid-Range, and Premium. As we've covered in our JDM build guides at Stance Auto Magazine, the 2JZ platform is one of the most well-documented and community-supported engines in the world — which keeps costs manageable. All three target 500bhp at the wheels. All three are achievable on a stock 2JZ-GTE. But the approach, parts quality, and reliability differ significantly. We'll also cover the hidden costs that most build guides conveniently ignore — because those are the ones that kill budgets.

What You'll Learn:

  • Three complete build scenarios with real parts pricing
  • Full labor cost breakdown if you're not wrenching yourself
  • Hidden costs that always catch builders off guard
  • Timeline expectations from start to first pull
  • Whether 500bhp is actually worth it

https://stanceauto.co.uk/2jz-gte-japans-most-legendary-engine

Why the 2JZ-GTE is Perfect for 500bhp

Before we get into costs, it's worth understanding why the 2JZ is so uniquely suited to this power level. Nissan's RB26 and Honda's B-series are incredible engines, but neither can match what Toyota's 2JZ-GTE does at 500bhp so comfortably.

The 2JZ-GTE was built with massive internal clearances, forged connecting rods, and a cast iron block that was overengineered for the 320hp it produced stock. Toyota engineers essentially built a 600bhp engine and detuned it. At 500bhp, you're not stressing the bottom end — you're just waking it up. This means you don't need to open the engine. You don't need forged pistons or aftermarket rods. You just need the right supporting modifications around it.

This is the 2JZ's superpower: 500bhp on stock internals is reliable if the tune and supporting mods are done properly. That's extraordinary. Most other engines at this power level demand a full rebuild. The 2JZ lets you do it with bolt-ons and a tune — which keeps costs far more manageable.

That said, "stock internals" doesn't mean "cheap build." The supporting modifications still cost real money. Let's break it down.

The Three Build Scenarios

Budget Build: £6,500-£8,500

Target: 500bhp at the wheels
Approach: Proven reliable parts, full DIY installation, strategic compromises
Timeline: 2-3 weekends
Best for: Experienced home mechanics who know their way around a turbo car

This is the grassroots approach. You're doing every single bolt yourself, buying tried-and-tested parts rather than the cheapest available, and making intelligent compromises where they won't hurt reliability. You'll reuse some stock components and upgrade only what's necessary for the power level.

Mid-Range Build: £9,000-£12,000

Target: 500bhp at the wheels
Approach: Quality name-brand parts, professional help for tuning and complex jobs, DIY for straightforward tasks
Timeline: 4-6 weeks including shop time
Best for: Enthusiasts who want quality and reliability without going overboard

This is the sweet spot for most builders. You're investing in parts from established brands, having professionals handle the technical work, but still doing simpler jobs yourself. The result is a more reliable, better-engineered setup.

Premium Build: £13,000-£18,000

Target: 500bhp at the wheels with headroom for more
Approach: Best-in-class components, full professional installation, future-proof setup
Timeline: 6-8 weeks at a specialist shop
Best for: Buyers who want it done once, done right, with no compromises

Money is no object — relatively speaking. Premium parts, professional installation throughout, and a setup that could handle 700+ bhp if you decide to push further later.

https://stanceauto.co.uk/toyota-supra-mk-4-review

Complete Parts Breakdown

Turbo System

The single biggest decision in your build. The stock twin turbos are maxed out well below 500bhp, so a turbo upgrade is mandatory.

Component

Budget

Mid-Range

Premium

Turbo

Precision 6266 or BW EFR 7163 (£1,100-1,400)

Garrett G35-900 (£1,600-1,900)

Precision 6870 or BW EFR 8374 (£2,200-2,800)

Manifold

Used T4 manifold (£300-450)

Titan or ETS (£600-800)

Custom fabricated or Ace (£1,200-1,800)

Downpipe

Budget 3" stainless (£200-300)

Tomei or HKS 3" (£400-600)

Full stainless custom (£600-900)

Wastegate

Cheap 38mm (£80-120)

TiAL 44mm MVR (£250-350)

TiAL 44mm or Turbosmart (£300-450)

Turbo System Total

£1,680-2,270

£2,850-3,650

£4,300-5,950

Tuning note: At 500bhp, a single turbo conversion is strongly recommended over modifying the stock twin setup. Singles spool faster at this power level, are more reliable, and are easier to tune.

Fuel System

At 500bhp, the stock fuel system is completely inadequate. This is non-negotiable.

Component

Budget

Mid-Range

Premium

Fuel pump

Walbro 460lph (£110-140)

Aeromotive Stealth 340 (£180-220)

Bosch 044 (£280-350)

Fuel pressure regulator

Budget adjustable FPR (£60-90)

Aeromotive FPR (£160-200)

Turbosmart FPR (£200-260)

Injectors

Sard 850cc (£350-420)

Injector Dynamics ID1050x (£550-650)

ID1300x (£700-850)

Fuel rail

Stock (reuse)

Radium Engineering (£180-250)

Custom AN -8 system (£350-500)

Fuel System Total

£520-650

£1,070-1,320

£1,530-1,960

Engine Management

You cannot run 500bhp on a stock ECU. A proper tune is the difference between a reliable 500bhp car and a blown engine.

Component

Budget

Mid-Range

Premium

ECU

AEM Series 2 or Link G4X (£600-800)

Link G4X or Haltech Elite (£900-1,200)

Motec M130 or Haltech Elite 2500 (£2,500-3,500)

Wideband O2

AEM X-Series (£150-200)

Innovate MTX-L+ (£200-260)

AEM X-Series or Motec (£250-350)

Sensors

Assorted (boost, oil pressure, IAT) £120-180

Full sensor kit £200-280

Full Motec harness kit £400-600

ECU Total

£870-1,180

£1,300-1,740

£3,150-4,450

Intercooler and Piping

The stock twin-turbo intercooler is woefully inadequate for 500bhp. A front-mount intercooler (FMIC) is essential.

Component

Budget

Mid-Range

Premium

Intercooler core

Budget FMIC (£200-280)

Precision or PWR (£450-600)

Garrett or ETS large (£700-900)

Piping kit

Budget silicone kit (£180-250)

HPS or GReddy piping (£350-500)

Custom mandrel bent (£600-900)

BOV/BPV

HKS SSQV (£180-220)

Turbosmart Kompact (£200-260)

Turbosmart Race Port (£280-350)

IC Total

£560-750

£1,000-1,360

£1,580-2,150

Exhaust System

Free up exhaust flow and let the turbo breathe properly.

Component

Budget

Mid-Range

Premium

Downpipe

Included above

Included above

Included above

Mid-pipe

Budget 3" (£150-200)

Tomei 3" (£280-380)

Custom stainless (£400-600)

Cat-back

Budget stainless (£250-350)

HKS Hi-Power or Milltek (£450-650)

Titan or custom (£700-1,000)

Exhaust Total

£400-550

£730-1,030

£1,100-1,600

Cooling System

At 500bhp, heat management is critical. Skimping here kills engines.

Component

Budget

Mid-Range

Premium

Radiator

Koyo or CSF (£250-320)

PWR or Mishimoto (£350-450)

PWR custom (£500-700)

Oil cooler

Mocal or Setrab (£200-280)

Setrab or Earls (£300-400)

Full Mocal system (£450-600)

Coolant hoses

OEM replacement (£80-120)

Samco Sport silicone (£180-240)

Samco full kit (£280-380)

Cooling Total

£530-720

£830-1,090

£1,230-1,680

Supporting Modifications

Component

Budget

Mid-Range

Premium

Intake/airbox

Cold air intake (£150-200)

GReddy or HKS (£250-350)

Custom carbon (£400-600)

Boost controller

Manual BC (£50-80)

GReddy Profec (£200-260)

AEM or Haltech internal

Oil catch can

Budget (£50-80)

Mishimoto or JLT (£100-150)

Moroso (£180-250)

Spark plugs

NGK BKR7E (£60-80)

NGK Iridium (£80-120)

NGK Racing (£120-180)

Supporting Total

£310-440

£630-880

£700-1,030

 

Build Cost Summary

Category

Budget Build

Mid-Range Build

Premium Build

Turbo System

£1,680-2,270

£2,850-3,650

£4,300-5,950

Fuel System

£520-650

£1,070-1,320

£1,530-1,960

Engine Management

£870-1,180

£1,300-1,740

£3,150-4,450

Intercooler

£560-750

£1,000-1,360

£1,580-2,150

Exhaust

£400-550

£730-1,030

£1,100-1,600

Cooling

£530-720

£830-1,090

£1,230-1,680

Supporting Mods

£310-440

£630-880

£700-1,030

Parts Total

£4,870-6,560

£8,410-11,070

£13,590-18,820

 

Labour Costs: If You're Not Doing It Yourself

Not everyone has a garage, tools, or the skills to tackle a build like this. Here's what professional labor adds to your budget:

Job

Labor Cost

Turbo removal and install

£800-1,200

Fuel system install

£300-500

ECU install and base map

£400-600

Intercooler and piping

£300-500

Exhaust fabrication/install

£400-700

Cooling system

£200-400

Dyno tune (4-6 hours)

£600-900

Miscellaneous wiring/sensors

£300-500

Total Labor

£3,300-5,300

Full build costs with labor:

Build Type

DIY

With Labor

Budget Build

£4,870-6,560

£8,170-11,860

Mid-Range Build

£8,410-11,070

£11,710-16,370

Premium Build

£13,590-18,820

£16,890-24,120

 

https://stanceauto.co.uk/v160-manual-supra-swap

The Hidden Costs Nobody Talks About

This is where most budget guides fall apart. Every single build has costs that aren't in any parts list. As we've highlighted in our complete modified car running costs guide, budget at minimum 20% extra for:

Broken Bolts and Studs — £50-300

Especially turbo manifold studs and exhaust manifold bolts on a 20+ year old Supra. You WILL round off at least one bolt. Extracting it properly can take hours of labor. Penetrating oil the night before helps, but doesn't always prevent it.

Gaskets, Seals, and Consumables — £200-400

While you're in there: new turbo gaskets, valve cover gasket (do it now), oil pan gasket, coolant hoses, air filter, oil and filter (use a quality full synthetic). These add up quickly.

Additional Tools — £100-400

That special socket you don't own, a torque angle gauge, rented engine hoist, AN fitting tools. Unless your toolbox is already pro-level, expect to buy or rent tools.

Shipping and Import Duties — £100-300

US and Japanese parts often have shipping costs and import duties that add 15-25% to the listed price. Factor this in before ordering.

The "While You're In There" Trap — £400-1,000

You've got the engine bay stripped. The clutch is old. The water pump is original. The timing belt hasn't been done in 50,000 miles. Now is logically the time to do it — but it adds cost. Common while-you're-in-there jobs: clutch kit (£400-600 fitted), water pump (£200-300 fitted), timing belt kit (£250-400 fitted).

Failed Dyno Session — £200-500

Issues are often found during tuning that require parts or adjustments. A boost leak, a misfiring injector, an incorrect sensor — any of these can send you back to the workshop before the tune is complete. Budget for one round trip.

Post-Build Maintenance Increase — Ongoing

A 500bhp Supra is harder on consumables than a stock car. Expect:

  • Oil changes every 3,000 miles (not 7,500)
  • Premium 98+ octane fuel only
  • Tires wearing faster under power
  • Clutch lifespan reduced (especially if tracking)

Timeline: How Long Will This Take?

DIY Build

  • Parts procurement: 3-6 weeks (allow for shipping and backorders)
  • Installation: 2-3 weekends (no major issues)
  • Dyno tune: 1 day
  • Total: 6-10 weeks from first order to tuned car

Shop Build

  • Parts procurement: 3-6 weeks
  • Queue time at shop: 2-4 weeks (good shops are busy)
  • Installation time: 1-2 weeks
  • Dyno time: 1 week
  • Total: 8-14 weeks realistically

Pro tip: Order every single part before you start. Nothing kills momentum and extends timelines like waiting for a backorder on a fuel pump while your car sits in pieces.

1997 Toyota Supra Build with 800HP and 2JZ Engine

Is 500bhp on a Supra Worth It?

Let's be honest about what you're getting — and what you're signing up for.

The good: 500bhp on a 2JZ is genuinely reliable. The engine handles it. The car is fast enough to embarrass virtually anything on the road. The modification community is huge, so support is excellent. And the 2JZ's power delivery is smooth and predictable — it doesn't feel savage at 500bhp, it feels effortless.

The reality check: Before building, consider:

  • Transmission: The stock R154 gearbox will handle 500bhp, but a quality clutch upgrade is mandatory (add £500-800). Don't skip this.
  • Tires: You'll eat rear tires. Budget £600-1,000/year if you drive the power.
  • Fuel economy: Expect 10-14 MPG on premium fuel. It costs.
  • Insurance: Declared modifications will increase premiums. Shop specialist insurers.
  • Registration: Some countries/states have power limits for road registration. Check first.

If you can genuinely afford both the build AND the ongoing costs, a 500bhp Supra is one of the greatest decisions you'll make. If the build will stretch you financially, wait. A reliable 300bhp Supra is infinitely more enjoyable than a broken 500bhp one.

Final Thoughts

A 500bhp Supra build is achievable for £5-7k in parts if you're doing the work yourself and making smart choices. It's not cheap, but for what you get — one of the world's most legendary engines making serious power reliably — it's remarkable value.

Our recommendation for most builders? Start with the Mid-Range approach. Quality parts, professional tuning, and you'll have a car that's reliable enough to daily drive and fast enough to destroy expectations. Save the Premium build for when you're ready to push beyond 600bhp.

And whatever you do: don't skip the tune. The best parts in the world with a bad tune will kill your engine. Find a reputable 2JZ specialist, put it on a proper dyno, and let them work their magic.

Frequently Asked Questions

Q1: Can I really make 500bhp on stock 2JZ internals?

Yes — this is one of the most well-documented facts in the tuning world. The 2JZ-GTE stock internals can handle 550-600bhp reliably with a proper tune and supporting mods. Beyond that, forged internals are recommended.

Q2: Do I need to upgrade the gearbox?

The stock R154 6-speed will handle 500bhp, but it's worth upgrading to a performance clutch. A full gearbox rebuild or upgrade becomes more relevant at 600bhp+.

Q3: Which turbo is best for 500bhp on a budget?

The Precision 6266 or BorgWarner EFR 7163 are the best budget-to-performance options. Both make 500bhp reliably, spool well, and have excellent support from the tuning community.

Q4: How often does a 500bhp 2JZ need servicing?

Every 3,000 miles with quality full synthetic oil. Spark plugs every 10,000 miles. Fuel filter annually. Beyond that, follow normal service intervals but never skip them.

Q5: What's the cheapest way to make 500bhp?

Buy parts used where possible (turbos, manifolds, piping), do all the labor yourself, and use proven budget brands rather than premium ones. You can hit 500bhp for under £5,000 in parts if you're patient and skilled.

Q6: Will a 500bhp Supra pass MOT/inspection?

In the UK, it can pass MOT if the catalytic converter is retained and the car is safe. Emissions may be a concern — speak to your MOT station in advance. In the US, emissions compliance varies by state. Check local laws.

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StanceAuto Creator and founder of Stance Auto Magazine I started this Mag to give everyone the same opportunity to tell their story and show their Builds off, no matter who you are or where you are from, this is everybody's chance to shine. I am a massive car enthusiast, help me make this site the next new movement in the car scene all over the world!